What is Quality
Assurance (QA)?
In short, QA refers to those planned and systematic activities necessary
to provide adequate confidence that a product or service will satisfy
given requirements for quality. QA implies the involvement of all
employees concerned, from President / Chairman to the assembly line
worker.
QA involves planning the task, identifying problems throughout the
manufacturing cycle, with the goal of making things Right the First
Time, Every Time. The International Organization for Standardization
(ISO), which is a federation of national standardization bodies based
in Geneva, Switzerland, promotes the development of globally recognized
quality management standards to facilitate international trade. Since
1987, ISO 9000 systems have been recognized and adopted by 55 countries,
including the USA and EC and now serve as a base for manufacturing
in those countries to attest to the effectiveness of quality assurance
systems.
What about the buyer who only wants his product in the requested quality
and delivery time?
SAAB APPLIANCES LIMITED has developed a customer oriented version
of the ISO 9000 standard;
we call it the SAAB System 9000.
The main objectives in introducing SAAB System 9000 are,
* To prevent unsafe product leaving the factory.
* To ensure that all product requirements are clearly stated at the
start of the project and that each and every requirement is met during
production.
* To ensure that all the documentary evidence required preventing
product liability litigation is systematically collected, analyzed
and put into the archives.
* To produce and arrange all the necessary documentation for product
certification.
* To minimize product losses during production.
* To optimize productivity through the control and evaluation of faulty
products.
* To protect internal company systems know how.
The SAAB System 9000 can be implemented step by step in a modular
way. Both in terms of content and time it is therefore linked directly
and inextricably to the actual experience and needs of each separate
project or business, and can, in all respects, truly be said to be
tailor made.
SAAB System 9000 provides Management and Operational Tools, in accordance
with the IS0 9000 guidelines. Management Tools are documents which
provide the means for efficient management and production. Management
Tools consist of documents divided into:
* Organizational Regulations.
* Working Procedures.
* Testing Procedures.
* Job description.
Operational Tools are internal company documents which are necessary
for the planning, implementation, control and documentation of management
and manufacturing processes.
1. Quality test on pre-production sample prior to mass-production
(PRS)
We will check the overall quality of the product as well as visually
for safety and functional performance in accordance to your specification
and requirements and the applicable (safety) standard of the importing
country.
Product weaknesses will be reported along with recommendations for
improvements. The product can be re-tested until the required quality
standard is reached.
We will open and maintain a technical product file to document a complete
product history. Hands-on assistance for the manufacturer, this phase
is also available through our engineers.
¡¤ Includes Test, Reporting, and 1 x Technical briefing for a manufacturer's
representative in our office if necessary.
2. During Production Check (DPC)
Once the production has started we will check whether the improvement,
corrections & requirements, as suggested in our Quality test
on the pre-production sample were implemented. Further corrective
actions, if needed, are advised.
¡¤ Includes 1 x Production check inclusive reporting. A senior Q.C.
Engineer will carry out this service
3. Final Random Inspection (FRI)
Once the merchandise is fully produced, packed and in all respects
ready for shipment, samples will be selected at random and checked
against your specifications and according to "ANSI Z1.4-1970"
(correspond to MIL standard 105 E). For your product line we recommended
the following AQL for your product line: Critical defects AQL 0.000,
Major defects AQL 2.5, and Minor defects AQL 4.0
¡¤ Includes 1 x Inspection and reporting and issuing of the Inspection
Certificate if required.
4. Loading Supervision
This additional service can be added on, to ensure that the products,
which have been inspected, are actually those being shipped.
The Containers are inspected for suitability and cleanliness and
also that the products to be shipped are proper packed and loaded
into the right size container.
The loading process will be photo documented and finally the container
will be sealed with the shipping line seal.
In the case of less than full container, the consignment will be
accompanied to the shipping company warehouse.
5. Instruction Manuals
It is very important to present products packed in a professional
manner and appearance, with a readable, user friendly instruction
manual and / or warranty card.
We believe that a vital contribution to overall product quality
comes from good quality packaging, user manual and other printed
matter.
Being client driven, we have our own long established Artwork Department.
Even though the time of drawing boards, pencils and glue has now
been replaced by latest computer technology, our work still remains
of the highest quality.
6. Artwork & Packaging Design
Our Artwork Department specializes in the design and complete development
of packaging concepts. We produce Packaging, Photographic Inserts,
Manuals, Flyers, Brochures as well as Advertising Materials.
Whether it be a new design, the concept of a new corporate identity,
or the development of an exciting new line, our services can include
Graphics, Layout, Typesetting, Scanning, Film / Color Separation,
Proof Prints, Printing and Binding
A professional design requires professional photographs. Our 'Master
of Photography' shows your products in their best colors. Through
direct cooperation with the Artwork Department it is possible to
achieve optimum results of photographic documentation, as well as
a special harmony between product depiction and packaging.
With a perfect blend of artistic perfection and information plus
computer technology, we are proud to produce and deliver work on
time and to the highest quality standards.
7. ISO 9000 Services
We offer a wide variety of hands-on ISO related services whatever
your business may require.
We can audit the production facilities of your supplier to ensure
that they are in the position to produce the product you are expecting
in respect to quality, quantity and your product specifications.
Audits can be performed, according to client's requirements, or
under the ISO 9000 guidelines. Our service will ensure that a manufacturer
maintains an efficient internal quality assurance system, enabling
them to control all quality and production aspects right from development
of the design up to the final product.
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